Role summary
Coordinate and execute responsibilities for establishing the total reliability program framework throughout the remaining asset lifecycle in the refinery.
Responsibilities
- Prepare framework and methodology for criticality assessment and reliability improvement programs of refinery assets
- Lead and perform asset criticality analysis for all refinery assets
- Collect data for criticality assessment, lead and conduct asset criticality assessment workshops, compile workshop findings in suitable reports and populate data in required format for SAP upload with supporting documents
- Champion implementation of various reliability methodologies for all asset types by establishing reliability programs to sustain operational excellence
- Lead teams as focal point of contact for reviews and technical matters related to reliability culture development with guidance to safeguard asset reliability throughout lifecycle
- Administer and perform asset lifecycle management procedures including asset criticality ranking, SAP taxonomy, asset operating limits, asset maintenance development procedures, master data developments, bills of materials and SAP-PMs implementation
- Initiate and conduct essential studies for facilities and operational asset improvements while providing specialized technical services, acting as consultant on complex engineering problems
- Adapt lessons learned from benchmark and safety cases identified from events, providing recommendations to ensure continuous assurance and safety-critical equipment health
- Work with multidisciplinary teams to analyse specific integrity and performance analysis and suggest prevention methods for chronic failures
- Support review of total reliability program KPIs
- Report to project manager and lead reliability section to deliver periodic outcomes and weekly or fortnightly project progress reports
- Work closely with project execution team to ensure complete familiarization and commitment with reliability transformation program
Qualifications
- Bachelor degree in mechanical engineering or relevant discipline with sound fundamentals and technical skills
- Site reliability background and strong knowledge in refinery processes
- Training in root cause failure analysis methodology such as Apollo Root Cause Analysis by Reality Charting or similar methodology with ability to facilitate RCA and ACA processes
- Knowledge of SIS and RBI as added advantage
- Experience in static and rotating equipment, instruments and electrical systems and understanding of failure modes and potential solutions
- Experience in operations, maintenance, pre-commissioning, commissioning and hand-over activities
- Well aware of key performance indicators related to plant operation reliability and ability to support and drive KPIs
- Experience administering asset lifecycle management procedures including asset criticality ranking, SAP taxonomy, asset operating limits, asset maintenance development procedures, master data developments, bills of materials and SAP-PMs implementation
- Leadership and team management capabilities
- Knowledge of oil and gas industry
- Experience in asset life cycle management processes
- Implementing predictive maintenance policies and increasing asset availability
- Communication and interpersonal skills
- Ability to manage multiple priorities in diversified and critical environments
- Data analysis and report writing skills
- Attention to details
- Knowledge of MS Office including Word, Excel and Power Point
- Proficient in verbal and written English
Education
Bachelor degree in mechanical engineering or relevant engineering discipline
Experience
Minimum 10 years of relevant experience in oil, gas or petrochemical industry
Skills
- Root cause failure analysis
- Asset criticality analysis
- SAP administration
- Asset lifecycle management
- Predictive maintenance implementation
- Data analysis
- Report writing
- Team leadership
- Performance indicators management
- Static and rotating equipment knowledge
- Instrumentation and electrical systems knowledge
- MS Office proficiency
Education · Experience · Type
Bachelor'sRequires 10+ yearsSalary not stated